Case Study - Streamlining Manufacturing Operations
Client: Global Electronics Manufacturer
Challenge
The company’s product returns process was causing delays and extra costs. Steps were outdated, information wasn’t consistent, and defects often went unnoticed until late in the process. Customers grew frustrated waiting for solutions, while employees spent valuable time chasing paperwork. Leadership needed a process that was faster, simpler, and more reliable for everyone involved.
Approach
Re-mapped the returns process and consolidated procedures
Used KPI analysis to uncover recurring product defects
Standardized workflows to improve speed and consistency
Impact
Returns efficiency improved by 53%
Customers received faster responses and better service
Costs reduced by cutting down on errors and rework
Employees had clearer steps and less administrative burden